idc sockets for discrete wires xg5 63 idc sockets for discrete wires xg5 trouble-free discrete-wire termination with idc sockets that mate with xg4 and xg8 plugs. ? two-row, idc construction and insulation barrel offers high reliability and large-current (3 a) discrete wiring capability. ? adaptable to a variety of covers for space-saving and discrete wire termination. ? by using the simple, unique top lock-lever system, these connectors can be locked to either the xg8w unshrouded plugs (with right-angle terminal s) or xg4c box-type plugs. ? conforms to ul standards (file no. e 103202) and csa standards (file no. lr 62678). construction cover (semi-cover or hood cover) semi-cover shown here. socket (with polarizin g g uide) polarizin g g uide idc contacts lance wire can be connected without strippin g cable insulation. two-slot connection insulation barrel solderless contact ratings and characteristics note: for standard 0.15-mm gold plating. rated current 3 a rated voltage 300 vac contact resistance 20 m max. (at 20 mv, 100 ma max.) insulation resistance 1,000 m min. (at 500 vdc) dielectric strength 650 vac for 1 min (leakage current: 1 ma max.) connector insertion 1.96 n max. per contact contact removal 0.29 n min. (with test gauge, 0.64 x 0.64 mm) insertion durability (see note.) 50 times ambient temperature operating: ? 55 to 85 c (with no icing) current and temperature characteristics use the temperature data shown below as a reference for selecting current values and wires. rise in temperature ( c) ul1061 awg24 (xg5m-2032-n) ul1007 awg26 (xg5m-2035-n) 20 wires 20 wires temp. rise limit 10 wires 10 wires 2 wires 2 wires current flow (a) rise in temperature ( c) current flow (a) ul1061 awg24 ul1007 awg26 flow rate = (no. of contacts used) 100% (total no. of contacts) temp. rise limit
64 idc sockets for discrete wires xg5 materials and finish note: for non-standard plating, contact your omron representative. applicable wires and contact sizes note: the contact numbers are marked on the contact insulation barrels. assembled configuration insulation displacement (idc ) versus crimp termination idc termination provides the follow ing advantages over crimp style termi nation, when using discrete wires; ? overall cost is lower, becaus e less manhours are required. wire stripping is eliminated and inspection is easier. ? idc termination provides consis tent quality, improving yield. ? xg5 terminals are installed in the socket housing at the factory, simplifying the bill of material and parts control. ? optional replacement idc terminals facilitates re-configuration of wiring. assembly applicable mating plugs housing fiber-glass reinforced pbt resin (ul94v-0)/black contacts mating end phosphor-bronze/nickel base, 0.15- m gold plating (see note.) terminals phosphor-bronze/nickel base, 2.0- m solder plating cover fiber-glass reinforced polyamide resin (ul94v-0)/black cable tie polyamide resin (ul94v-0)/natural size #1 awg24 (for ul-1061) insulation outside diameter: 1.1 to 1.3 mm} core structure: 7 strands or more size #2 awg28 or awg26 (for ul-1007) socket w ire discrete w ires connections idc tool hood co v er co v er semi-co v er v ertical horizontal assem b led u nit do ub le-ro w assem b led simple idc tool (see the ?xg @ - assem b ly tooling and accessories? datasheet for details.) do ub le ro w s w ith polarity g u ide (locka b le) do ub le ro w s w ith polarity g u ide (locka b le) do ub le ro w s w ith polarity g u ide (locka b le) xg4a pcb plugs with long locks xg4a pcb plugs w/o lock lever xg4a pcb double-row plugs (see note 3) xg4e idc flat cable plugs xg4c pcb box-type plugs xg8w/xg8b double-row unshrouded plugs note: 1. see xg4 and xg8 datasheets for plug dimensions. 2. when using the xg4a or xg4c, the number of xg4a or xg4c's polarity slots must be the same as the number of xg5m-n polar- ity guides. 3. mount external lock levers after soldering.
idc sockets for discrete wires xg5 65 double-row sockets xg5m-n dimensions ordering information note: 1. the 10-contact xg5m-1031-n and xg5m-1 034-n have no polarizing guides. 2. the distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact connectors. 3. see the xg4 and xg8 datasheets for mating plug information. 4. applicable discrete wire is awg24 (ul1061) for size #1. 5. applicable discrete wire is awg 28 to awg26 (ul-1007) for size #2. size no. polarizin g g uide models with no polarizing guide xg5m-1031-n (size #1) xg5m-1034-n (size #2) models with polarizing guide xg5m- @@ 32-n (size #1) xg5m- @@ 33-n (size #1) xg5m- @@ 35-n (size #2) xg5m- @@ 36-n (size #2) dimensions no. of contacts dimensions (mm) ab 10 17.3 10.16 14 22.3 15.24 16 24.9 17.78 20 30.0 22.86 26 37.6 30.48 30 42.7 35.56 34 47.7 40.64 40 55.4 48.26 50 68.1 60.96 60 80.8 73.66 64 85.8 78.74 appearance no. of contacts no. of polarizing guide size #1 size #2 10 0 xg5m-1031-n xg5m-1034-n 1 xg5m-1032-n xg5m-1035-n 14 1 xg5m-1432-n xg5m-1435-n 16 1 xg5m-1632-n xg5m-1635-n 20 1 xg5m-2032-n xg5m-2035-n 26 1 xg5m-2632-n xg5m-2635-n 30 1 xg5m-3032-n xg5m-3035-n 34 1 xg5m-3432-n xg5m-3435-n 40 1 xg5m-4032-n xg5m-4035-n 50 1 xg5m-5032-n xg5m-5035-n 2 xg5m-5033-n xg5m-5036-n 60 1 xg5m-6032-n xg5m-6035-n 2 xg5m-6033-n xg5m-6036-n 64 1 xg5m-6432-n xg5m-6435-n 2 xg5m-6433-n xg5m-6436-n
66 idc sockets for discrete wires xg5 semi-covers xg5s semi-covers are used to cover the idc termination area and insula tion barrels, after wiring is completed. if the entire socket needs to covered, use xg5s hood covers. dimensions ordering information note: one semi-cover is used per termination row. each xg5m connecto r requires two semi-covers. semi -covers are not packaged in pairs . assembled dimensions (s ocket with semi-cover) xg5s- @@ 01 dimensions no. of contacts dimensions (mm) a 5 17.3 7 22.3 8 24.9 10 30.0 13 37.6 15 42.7 17 47.7 20 55.4 25 68.1 30 80.8 32 85.8 no. of contacts model applicable connector 5 xg5s-0501 xg5m103 @ -n 7 xg5s-0701 xg5m-143 @ -n 8 xg5s-0801 xg5m-163 @ -n 10 xg5s-1001 xg5m-203 @ -n 13 xg5s-1301 xg5m-263 @ -n 15 xg5s-1501 xg5m-303 @ -n 17 xg5s-1701 xg5m-343 @ -n 20 xg5s-2001 xg5m-403 @ -n 25 xg5s-2501 xg5m-503 @ -n 30 xg5s-3001 xg5m-603 @ -n 32 xg5s-3201 xg5m-643 @ -n dimensions no. of contacts dimensions (mm) ab 10 17.3 32.0 14 22.3 37.1 16 24.9 39.6 20 30.0 44.7 26 37.6 52.3 30 42.7 57.4 34 47.7 62.5 40 55.4 70.1 50 68.1 82.8 60 80.8 95.5 64 85.8 100.6 mil plug + semi-cover original plug + semi-cover + lock lever
idc sockets for discrete wires xg5 67 hood covers xg5s dimensions ordering information note: hood covers are packaged / shipped with le ft and right halves. includes cable tie. vertical xg5s- @@ 12 (left and right halves) dimensions no. of contacts dimensions (mm) abc 20 30.0 23.8 8.8 26 37.6 31.4 11.4 30 42.7 36.5 15.1 horizontal xg5s- @@ 22 (left and right halves) dimensions no. of contacts dimensions (mm) abcd 34 47.7 38.7 32.0 14.6 40 55.4 40.7 34.0 16.6 50 68.1 44.1 39.4 20.0 60 80.8 47.4 42.8 23.4 appearance vertical horizontal no. of contacts (double rows) model (see note.) model (see note.) 20 XG5S-2012 ? 26 xg5s-2612 ? 30 xg5s-3012 ? 34 ? xg5s-3422 40 ? xg5s-4022 50 ? xg5s-5022 60 ? xg5s-6022
68 idc sockets for discrete wires xg5 assembled dimensions (socket and hood cover) applicable plugs ? xg4a, xg4c, xg4e and xg8 are recommended. ? xg4c and xg8 plugs do not have locks. to prevent accidental removal, use a lock lever (xg4z-0002, xg5z-0002). (lock levers cannot be used with xg8w straight terminal connectors.) ? when mounting the xg8 original plug (with right-angle terminals) to a circuit board, be sure that the cover is positioned off the board as shown below. vertical hood cover dimensions no. of contacts dimensions (mm) ab 20 30.0 44.7 26 37.6 52.3 30 42.7 57.4 assembled unit plug + vertical hood cover horizontal hood cover dimensions no. of contacts dimensions (mm) abcdef 34 47.7 39.0 45.7 62.5 46.4 53.1 40 55.4 41.0 47.7 70.1 48.4 55.1 50 68.1 46.4 51.1 82.8 53.8 58.5 60 80.8 49.8 54.4 95.5 57.2 61.8 assembled unit plug + horizontal hood cover ori g inal plu g cover board xg5 ed g e 7 mm max.
idc sockets for discrete wires xg5 69 xg5 accessories top lock levers spare contacts contact removal tool xy2e-0001 used to remove contacts, which need to be replaced or reconfigured, from the housing. replacing contacts use only this tool to remove incorrect idc contacts. 1. remove the cover. 2. insert the tool into the housing lance holes and push the lance into the housing. 3. pull out the contact while holding the lance down. 4. insert a new contact. xg5 idc assembly tools see the ?xg @ - assembly tooling and accessories? datasheet for details rega rding manual and automated idc te rmination tools (part numbers xy2b-7006 and xy2b-2104-n) material: polyamide resin (ul94v-2)/natural material: polyamide resin (ul94v-2)/natural xg5z-0002 - ?lock lever? use to lock unshrouded right-angle plugs (xg8b and xg8w) to xg5 or xg4 mating sockets. xg4z-0002 - ?lock lever ii? use to lock xg4c box-type plugs. mounting the lock lever for sockets with polarity guides, mount the lock lever to the tab to lock the socket to the unshrouded plug as shown in the diagram on the right. model xg5z-0002 xg4z-0002 size no. xg5w-0031-n (size #1) xg5w-0034-n (size #2) note: 1. these contacts can be used as re- placements if a wrong connection is made. 2. the applicable wire for size no. 1 is awg24 (ul-1061). the applicable wire for size no. 2 is awg26 to awg28 (ul-1007). model xg5w-0031-n xg5w-0034-n contact removal tool xy2e-0001 lance hole housin g
70 idc sockets for discrete wires xg5 precautions correct use idc connectors ? for best results, use only the xg5 idc tool. (see the ?xg @ - assembly tooling and accessories? datasheet.) ? contact your omron representative for details on the xg5 idc tool. ? check the contact size (no. 1 or no 2) and wire size before connecting. ? omron has a idc tool reference manual. contact your omron representative to request a copy. mounting the cover ? the cover is used to protect the connection position and prevent shorting out. mounting the semi-cover ? see the above diagram. 1. insert part a of the semi-cover into part b of the socket. 2. push the claws on both sides of the semi-cover onto the socket. 3. make sure the claws are firmly inserted in the slots. 4. to protect the wires, use cable ties to bind wires that may be sub- ject to tension even w hen a semi-cover is used. mounting th e hood cover vertical hood cover ? see the above diagram. 1. insert the claws of part a of the hood cover into the slots. 2. insert claws b on the hood cover into part c on the other part of the hood cover. 3. wrap the wires with a cable tie. horizontal hood cover ? follow the mounting procedure for the vertical cover. ? the left and right parts of the cover are different. assemble care- fully. xg5m-n double-row socket contact numbers xg4m terminal numbers ? the contact numbers on the double-row assembled socket match the numbers on the xg4m flat cable mil socket. (see the above diagrams.) ? when making idc connections on the double-row assembled con- nector, use the polarity guide to distinguish the front and back. (note: the 10-contact connector does not have a guide.) slot claw semi-cover cable tie tr i a n g ular mark terminal numbers polarizin g g uide trian g ular mark not marked on connector.
idc sockets for discrete wires xg5 memo
idc sockets for discrete wires xg5 omron on-line global - http://www.omron.com usa - http://www.components.omron.com cat. no. x304-e-1 printed in usa omron electronic components llc 55 e. commerce drive, suite b schaumburg, il 60173 847-882-2288 11/10 specificat ions subject to change without notice all sales are subject to omron electronic components llc standard terms and conditions of sale, which can be found at http://www.components.omron.com/compon ents/web/webfiles.ns f/sales_terms.html all dimensions shown are in millimeters. to convert millimeters into inches, multiply by 0.0393 7. to convert grams into ounces, multiply by 0.03527.
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